YISENRONG Automatic MCH Edge Trimming Machine uses two sets of CCD visual imaging systems. Through software processing, it can automatically search and determine the image and align the center point of the mark as the basis for the cutting center position. The overall equipment consists of six axes: the rotation adjustment control axis, platform movement axis, cutter axis, left - right image alignment axis, and cleaning axis. The integration of the imaging system through image processing software achieves the function of precise cutting.
Maximum equipment dimensions: Approximately 1250mm×1280mm×1700mm (excluding the alarm light)
Cutting sheet size: 160mm×160mm, 225mm×225mm
A. Properly wear protective equipment.
B. Conduct equipment safety inspections.
C. Follow operating procedures and risk mitigation measures:
Do not touch moving parts (e.g., cutters, pulley wheels) with hands.
Do not adjust, measure, or clean debris by hand during operation.
For multi-person collaborative operations, clarify division of responsibilities to avoid accidental activation of control devices.
D. Equipment maintenance and emergency preparedness:
Perform regular maintenance and upkeep.
Clean equipment after use; inspect worn parts (e.g., cutters, bearings) and replace them promptly.
Regularly test safety devices (e.g., protective covers, emergency stop switches); unauthorized removal is prohibited.
E. Emergency response:
In case of sudden malfunction or accident, immediately cut off power and report the incident; do not attempt to repair equipment while it is running.
Delivery period: 90 days.
Ordinary/manual trimming equipment: It mainly relies on manual alignment and manual feed. The depth and Angle of cutting/trimming are greatly affected by human operation, and it is prone to Chipping, uneven chamfering or dimensional deviation.
Automatic MCH Edge Trimming Machine: integrates high-precision CCD vision automatic alignment and servo/step multi-axis linkage control. It can automatically identify the edge of the MCH substrate and perform high-precision chamfering, Trimming or deburring according to the set trajectory, avoiding human operation errors.
| Comparison Dimension | Ordinary / Manual MCH Edge Trimming Equipment | Fully Automatic MCH Edge Trimming Machine |
|---|---|---|
| Alignment Accuracy | Manual visual inspection / Mechanical limit (error approximately ± 0.05 mm) | CCD vision automatic alignment (precision ± 0.003 mm) |
| Edge Cracking & Quality | High edge cracking rate, greatly affected by human factors | Micro-level control, edge cracking rate lower than 1%, extremely high consistency |
| Production Efficiency | Low (single person, single machine, slow speed) | High (automated continuous processing, equivalent to 3–5 times manual labor) |
| Operating Threshold | Requires high salary to hire skilled technicians | One-click start, ordinary workers can easily manage multiple machines |
| Workshop Environment | High dust, poor protection | Fully enclosed design, equipped with dust collection / water filtration vacuum system |
| Data Management | No data statistics capability | Supports MES system integration, with production traceability and data collection capabilities |
Our independently developed Automatic MCH Edge Trimming Machine adheres to strict standards throughout every detail of the equipment:
Patent-level visual Alignment algorithm (CCD Alignment) : It completely breaks through the limitations of traditional manual and mechanical alignment, achieving micron-level ($\pm0.003\text{mm}$) automatic correction, ensuring that the internal micro-circuits of the heating element are never mistakenly cut.
Patented structure shock absorption and stress control technology: The unique cutting/marking pressure control and shock suppression structure effectively reduces the thermal stress and mechanical stress during the processing of ceramic hard and brittle materials, lowering the Chipping rate to less than 1%.
Patented modular rapid mold changing system: Intelligent parameter linkage and modular fixture design, enabling rapid line change in 3-5 minutes, balancing high precision and high flexibility production.
Address
Room 101, No.35-6, Xinjing Road, Haicang District, Xiamen City, Fujian Province, China
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